Automation Solutions

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Automation Solutions

  • Operator Cabin Replacement

    Remove the aged operator cabin and install a brand‑new cabin assembly. Complete electrical connection and commissioning to improve operator’s viewing condition and working environment.

  • Electrical System Upgrade

    Renew electrical components, wiring and control programmes for aged cranes. Reduce electrical failure rates, enhance safety protection logic, enable intelligent‑function expansion and extend the service life of complete equipment.

  • Diesel to Electric Conversion

    Convert diesel‑powered port machinery to mains‑electric supply. It cuts fuel consumption and exhaust emissions, lowers maintenance workload for diesel units and enables eco‑friendly terminal operations.

  • Hybrid Power Integration

    Integrate diesel generator sets and energy‑storage battery systems. Recover equipment potential energy to optimise diesel engine operating conditions, reduce fuel consumption and exhaust emissions while retaining full mobility of the machinery.

  • Customized Steel Structure Design and Calculation

    Complete non‑standard steel‑structure design and mechanical verification based on site operating conditions. Check strength, stiffness and wind‑resistance performance to guarantee structural safety and reliability.

  • Components Model Selection and Replacement

    Carry out component model matching and selection according to operating conditions. Perform old‑part removal, new‑component installation and commissioning to restore stable equipment operation.

  • STS/RTG/RMG Gantry Anti-Collision

    GCPS detects targets in the direction of STS/RMG/RTG travel. The system sets reasonable deceleration and stop intervals for RTG according to travel direction, distance and other elements, in order to reduce the impact of emergency stop on the equipment. Virtual areas are planned in the travel range through intelligent algorithms to achieve anti-collision control of STS/RMG/RTG in each travel direction.

  • STS Girder Anti-Collision

    Monitors the gap between girders of adjacent STS cranes. It triggers automatic deceleration and emergency stop of crane travelling when approaching the safety threshold, preventing girder‑to‑girder impact and protecting crane steel structures.

  • Truck Head Protection System

    Accurately identify the position and offset angle of the container truck under the spreader, determine the risk of hitting the front of the vehicle during descent, issue timely warnings and actively intervene in control to avoid accidents involving the front of the vehicle.

  • Trailer Lift Prevention System

    Identifies the multi-dimensional information of the truck to comprehensively judge the risk of the truck being lifted. It will timely and reasonably intervene and limit the action of the equipment to avoid accidents caused by the truck being lifted.

  • Load Collision Prevention System

    Detect key information of containers in the current bay and adjacent bays. Combined with the lifting status and trolley coordinates of the equipment, it realizes anti‑collision protection for yard containers to prevent container tipping accidents.

  • Automatic Fire Extinguishing Systems

    Detect the entire space of the electrical room and conduct detection and protection inside the electrical cabinet; Detect the overall space inside the generator room and protect the electrical cabinet.

  • Intelligent Positioning System for Container Trucks

    ICPS guides the truck driver to stop at the accurate operation position through model detection and positioning of the truck frame container, and other key information combined with high-definition industrial LED screen and voice broadcast device.

  • Vibration Monitoring System

    With a full suite of industrial maintenance tools, solutions and services that work together to eliminate up to 100% of all machine failures.

  • Smart Lighting System

    The Smart Lighting System features distributed control, reduced energy consumption, easy installation and configuration, diverse lighting effects and broad compatibility.

  • Optical Character Recognition

    Intelligently detect truck number, license plate number and container type, number, door direction and abnormal opening, support host interaction with third-party systems such as TOS, and improve the efficiency of terminal automation operations.

  • Intelligent Fire & Smoke Early Warning System

    Identify and alarm smoke, flames, and continuous sparks visible to the naked eye within the monitoring range.

  • Intelligent Behavior Recognition System

    Identify the behavior of people within the monitoring range, such as whether they are wearing safety helmets and safety clothing, whether there are people who are unable to stand up after falling (e.g. heat stroke or other diseases), whether there are unauthorized people entering.

  • Semi-Automatic Remote Operation

    The equipment performs automatic positioning for travelling motions, while container alignment and twist‑lock actions require remote manual confirmation. It eliminates on‑site high‑altitude operation with lower investment.

  • RTG Full Automation

    Enabling unmanned RTG yard operations, the system allows cranes to autonomously complete container positioning, lifting, transfer and landing under central‑control scheduling, enhancing yard safety and operational efficiency.

  • STS Landside Automation

    The system automatically performs trolley travelling, positioning, container landing and twist‑lock unlocking. It reduces human errors and truck‑crushing risks, ideal for retrofitting existing STS cranes.